The standard culture column of their rotifer system is 1m3. This tank is provided 20
million cells/ml/day from four 200 liter continuous Nanochloropsis sp. culture
tanks which average 50 million cell/ml density. The algae is diluted in a mixing reactor
before being fed to rotifers. In addition, Baker's yeast is provided at 0.3-0.4 g/million
rotifers/day. A dilution rate of 0.5/day was used for the rotifers which allowed 500 l/day
to be harvested from the 1.0 m3 chemostat each day. The average production from this
system was 187 million rotifers per day run continuous over several months. This means
that 5 or 6 m3 of this type of chemostat would be needed to produce one billion rotifers
per day which is almost 100 fold less rotifer culture water than the best batch or
semi-continuous culture system. An average days feeding for a 40 m3 shrimp larvae tank
stocked with 100 nauplii/liter would be about one billion rotifers per day according to
average penaeid larvae consumption of rotifers. It has been shown that protozoea 2 stage
shrimp larvae consume and eat rotifers but that maximum feeding efficiency is P3 to M1
stage. At the P3-M1 stage both P. kerathrus and P. indicus larvae were shown
to consume between 280 and 500 rotifers per day per larvae when fed a density of rotifers
between 20-25 per ml. Reviewing the remainder of the work with rotifer ingestion by
penaeid larvae we can see that about 250 rotifers per larvae per day is a good average to
work from. Rotifer consumption drops dramatically after P2 stages as prey size decreases
related to larval shrimp size. Feeding trials comparing P. indicus shrimp larvae
fed B. plicatilis to Artemia showed some interesting energy consumption
levels. In the B.plicatilis experiments a maximum consumption of 300
rotifers/larvae/day was obtained with P3-M1 larvae resulting in a Cal/larvae/day of 0.25. P.
indicus P3-M1 larvae fed Artemia ingested 95 Artemia/larvae/day
resulting in a Cal/larvae/day of 0.99. The investigators conclusion was that Artemia
is a more efficient feed source and that rotifers could be dispensed within the hatchery.
There was no cost comparison for Artemia vs. B. plicatilis use. This would
be a very necessary study to come to grips with economic relationships and subsequent
evaluations of the effects of "bioencapsulation" of high profile feeds,
probiotics, etc.. Rotifers may yet become the most secure way to feed pure DHA and EPA to
young shrimp larvae. The effect on larval survival and growth may be astounding enough to
eliminate the need for economic comparison. What if a hatchery could produce larvae so
consistently superior that farm growth and survival improved, say, at least 10% in each
category every stocking?? Rotifers may not be the only ingredient for this futuristic
scenario, but the science to improve performance is available to accomplish this and more
with shrimp larval culture.
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ARTEMIA NAUPLII BIOMASS
High density Artemia biomass culture systems were introduced in the 1970's with
the development of batch culture techniques using micronized rice bran as a food source.
The 5 kg/m3 wet weight biomass output of this system was too small to be commercially
attractive, and led to the development of flow-through culture methods using phytoplankton
as a food. The biomass output of these super-intensive systems improved to 25 kg/m3 wet
weight but the cost-intensive automation and skilled personnel requirements still
inhibited its commercial development. The newest systems have simplified the design and
capital cost and achieve biomass production after 12 days of culture of 6.0 kg/m3 wet
weight at a density of 8000 Artemia nauplii/liter and a dry cyst consumption of 40
g. This latest system uses micronized rice bran exclusively as a food source to achieve
commercial feasibility. These Artemia biomass culture systems can be adapted for
the controlled production of nauplii offering interesting prospects for aquaculture
hatcheries. The controlled production of Artemia nauplii not only creates an
independence from the international cyst market with its fluctuating prices and
availability, but also gives a far better control on the quality of this live food
product. Such an integrated production system would allow vertical integration of Artemia
in the hatchery: the produced offspring can be used either directly as food source, or for
stocking other Artemia culture tanks which produce juvenile and reproducing brine
shrimp to be fed to nursery and maturation stages of penaeid shrimp. The technique for
controlled production of Artemia nauplii requires two essential modifications of
the biomass production technique after stocking nauplii production tank with 14 day old
adults from a biomass system:
1. Specific diet and feeding strategy for reproducing adults.
In order to insure high survival rates and maximal reproductive activity, a much more
complete diet needs to be offered to adults, including a mixture of rice and corn
byproducts, single cell proteins and HUFA-enrichment. The fatty acid profile of the
produced larvae is a reflection of the diet fed to the parental population. Feed
requirements in dense cultures of adult brine shrimp cannot be dosed by transparency
readings as with biomass culture because optimal food uptake in fully developed adults is
already achieved at much lower concentrations. As a result of the decreased molting rates
in adult Artemia the setae of the thoracopods become easily clogged with food at
the higher particle densities. A daily feeding ratio of 10% dry weight feed to live weight
biomass distributed on a semi-continuous basis will yield optimal production results.
2. Continuous nauplii harvesting technique.
The modifications to the biomass production systems consist of an inverted welded wedge
screen cylinder of 150 um slit opening precisely fitted into a cylindrical PVC holding
tank. The half submerged filter retains all produced nauplii and particles larger that 150
um from the culture effluent and drains water and smaller wastes via the holding tank back
to the recirculating unit (See Fig. 5). A
mechanical cleaning system is required to avoid filter clogging. This consists of two
brushes driven by an electrical rotor at 12 rpm to clean the outer edge of the
welded-wedge screen continuously. The nauplii are harvested once or twice a day and
separated from the waste materials by taking advantage of the photostactic behavior of the
larvae. For this, a 100 liter cylindro-conical tank with a central overflow tube covered
with a lid with hole cut over the overflow pipe with a light bulb installed. The nauplii
suspension is poured into the separator-tank and a water flow is adjusted so as to let
particles sediment and harvest only the nauplii attracted to the light with the
overflowing water. Production trials with a 100 liter culture tank yielded 30 g wet weight
nauplii/day. For a stocking density of 5,000 fourteen day old Artemia adults/liter
this suggests a reproductive rate of 10 nauplii/female. If these numbers could be scaled
up to full commercial scale they would translate to a daily production of 50 million Artemia
nauplii/m3/day or the equivalent production of approximately 250 grams of purchased cysts,
or roughly half a pound. There was no production cost analysis for this system but at a
10% dry weight baker's yeast feed to live weight Artemia biomass the cost is
minimal including fish or squid oil enrichment. Baker's yeast consumption amounts to under
0.5 kilo per week/m3 culture. It is the fed algae amount which is difficult to evaluate
since we do not know the ratio of algae to baker's yeast used in the reproductive adult
culture tank trials. Biomass production of Artemia under super intensive systems
using only algae as feed required 4,000 m3 of Chaetocerous curvisetus culture at a
cell density of 45,000 cell/ml to harvest 25 kg wet weight Artemia biomass/m3.
Top of page
Fig. 5. Schematic drawing of the Artemia nauplii
production system. A. culture unit with 100 liter tank (a) Artemia retaining filter
(b) and in/outflow (c,d). B. Nauplii recuperation filter with welded-wedge filter (a)
cleaning brushes (b) driven by rotor (c) cylindrical holding tank (d) collector drain (e)
and effluent drain to recirculation systems (f).
Ongrown Artemia Sizes for
Feeding Shrimp Post-Larvae
A relatively unused option for feeding post-larval shrimp is to offer older and
therefore larger, Artemia nauplii to post-larvae shrimp. It has been shown that
when Artemia of progressively bigger sizes are fed, starting with newly hatched Artemia
(0.6 mm) at PL-1 and ending with pre-adult brine shrimp (6.0 mm) at PL-20, satiation could
be obtained by the volume of Artemia in the stomach rather than the number of
organisms ingested. For instance, when the size of the available prey was 4 mm instead of
2 mm approximately half the number of Artemia were consumed. In terms of dry
weight, ongrown Artemia of 4 mm weigh 8 times as much as Artemia of 2 mm. It
is widely understood that Artemia must be enriched if fed to larvae more than a few
hours after hatch to prevent nutritional deficiencies. Experiments have shown that feeding
ongrown Artemia without enrichment resulted in lower shrimp body weights than
shrimp receiving newly hatched Artemia. It is perhaps possible to view the use of
ongrown Artemia as an extension of the current larvae culture practice of feeding
12 to 24 hour enriched Artemia to Mysis 3 and older postlarval shrimp. The
following table (Fig. 6) shows a possible feeding routine using ongrown Artemia of
progressively larger size.
Fig. 6. Ongrown Artemia feeding table for penaeid larvae.
- PL age
|
- Ongrown Artemia
- #/ml fed
|
- Size of ongrown
- Artemia (mm)
|
- Age of ongrown
- Artemia (days)
|
- Dry weight
- Artemia (ug)
|
| 1 |
3-4 |
0.6 |
0.5 |
0.50 |
| 2 |
3-4 |
0.6 |
0.5 |
0.50 |
| 3 |
2-3 |
1.0 |
1.0 |
1.50 |
| 4 |
2-3 |
1.0 |
1.0 |
1.50 |
| 5 |
1-2 |
1.2 |
2.0 |
2.76 |
| 6 |
1-2 |
1.2 |
2.0 |
2.76 |
| 7 |
1-2 |
1.2 |
2.0 |
2.76 |
| 8 |
1 |
1.6 |
3.0 |
5.32 |
| 9 |
1 |
1.6 |
3.0 |
5.32 |
| 10 |
1 |
2.0 |
4.0 |
9.00 |
| 11 |
0-0.5 |
2.0 |
4.0 |
9.00 |
| 12 |
0-0.5 |
2.0 |
4.0 |
9.00 |
| 13 |
0-0.5 |
2.5 |
5.0 |
18.0 |
| 14 |
0-0.5 |
2.5 |
5.0 |
18.0 |
| 15 |
0-.25 |
3.1 |
6.0 |
36.0 |
| 16 |
0-.25 |
3.1 |
6.0 |
36.0 |
| 17 |
0-.10 |
4.0 |
7.0 |
72.0 |
| 18 |
0-.10 |
4.0 |
7.0 |
72.0 |
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NEMATODES
Nematodes are close relatives to earthworms which may be either free-living in water or
soil or parasitic on animals or plants. A particular species of free-living nematode, Panagrellus
redivivus has been cultured since the mid 1930's by aquarists as a live food for a
variety of fish species. Their small size and ease of culture has received renewed
attention in recent years with rising costs and declining hatch out of brine shrimp eggs
sold in the aquarium industry. In seeking an alternative to Artemia as an animal
food source for aquatic larvae, it was noted that Panagrellus redivivus has as good
if not better nutritional profile to that of Artemia. The nematode contains 48%
protein, 21% lipids, 7% glycogen, 1% organic acids, and 1% nucleic acids. Approximately
70% of the lipids are fatty acids and the remainder are phospholipids. Panagrellus
redivivus nematodes are about 0.5 to 2.0 mm in length and 0.05 mm in diameter with an
average mean dry weight per individual of about 0.11 ug (as opposed to Artemia
nauplii at about 2.69 ug each). Early experiments in feeding Panagrellus redivivus
to P. vannamei larvae used this weight difference to suspect that feeding levels of
70 nematodes per ml would be the equivalent of 3 Artemia nauplii per ml. These
feeding trials used Quaker Masa Harina mixed to the consistency of a thick paste with
de-ionized water as a media for nematodes. Cultures were grown on 1.5 cm thick carpets on
the bottom of plastic shoe boxes or cake pans. Cultures were incubated in semi-darkness at
a temperature of 25-28 degrees C. Nematodes could be maintained for 4-6 weeks under this
regimen if water was replaced on a daily basis to prevent dehydration. After a 5-6 day
breeding period from an initial seeding of 10,000-20,000 nematodes, the cultures could be
harvested every 2-3 days and yield a total of 40,000 to 50,000 nematodes per cm2 surface
culture area. Although shrimp larvae could consume nematodes as early as P1 stage, early
experiments found no significant growth parameter differences if nematodes were fed at P1,
P2 or P3 stage, indicating that the critical larval nutritional needs were probably met by
the diatoms being fed rather than nematodes. The results of early shrimp larvae
experiments were somewhat mixed since the extent of actual utilization of nematodes by
shrimp larvae was not determined. Results did conclude that nematodes could replace Artemia
satisfactorily if fed from the P2 stage when Artemia was fed at the M1 stage.
Feeding Artemia plus diatoms at P2 stage could not be matched by feeding nematodes
plus diatoms at the same stage. The conclusions were that Artemia nauplii could not
be completely eliminated from shrimp larval diets but that they could satisfactorily be
replaced by at least 50% with nematodes at no different production performance. A series
of more recent tank trials have shown that with increased feeding levels of nematodes, the
growth, survival and metamorphosis of larvae fed nematodes plus algae was equal to that of
the control tank fed Artemia plus algae. All of the feeding trials with Panagrellus
redivivus were done with organisms grown on the traditional media of wheat flour, or
Masa Harina. The fatty acid profile of nematodes grown on this media show the animal to be
lacking in essential fatty acids 20:5(n-3) (EPA) in relation to Artemia but with a
higher level of 20:4(n-3) (ADA) than Artemia. Neither nematodes nor Artemia
contain very high levels of 22:6(n-3) (DHA) which is thought to mastermind growth and
survival in most marine species. More recent studies on enriched media for nematodes has
shown encouraging results. Nematodes grown on wheat flour plus fish oil contained a higher
percentage of n-3 HUFA (11.15% of total fatty acids) especially EPA (7.35%) and DHA
(3.25%) (See Fig. 7). Panagrellus redivivus
with this type of lipid profile offers interesting possibilities for Artemia
replacement if water quality can be maintained and cost effective nematode production
achieved.
Fig. 7 - Percentage of fatty acids (wt.) in total lipids
extracted from nematodes cultured on wheat flour media with fish oil and two strains of Artemia.
| Fatty
Acid |
Nematode
(WFFO) |
Artemia
(GSL)a |
Artemia
(SFB)a |
| 12:0 |
0.2 |
0.26 |
0.08 |
| 14:0 |
4.67 |
0.78 |
1.24 |
| 14:1(n-5) |
1.52 |
0.98 |
0.36 |
| 16:0 |
12.89 |
14.12 |
11.11 |
| 16:1(n-7) |
10.46 |
20.52 |
3.34 |
| 17:0 |
0.42 |
1.11 |
1.67 |
| 18:0 |
4.7 |
7.51 |
4.07 |
| 18:1(n-7) |
11.28 |
8.78 |
7.70 |
| 18:2(n-6) |
9.91 |
8.23 |
4.78 |
| 18:3(n-3) |
9.28 |
28.19 |
3.76 |
| 20:0 |
0.23 |
0.63 |
0.6 |
| 20:1(n-9) |
1.02 |
0.58 |
0.56 |
| 20:3(n-3) |
0.44 |
0.27 |
0.34 |
| 20:4(n-6) |
4.64 |
1.72 |
2.15 |
| 20:5(n-3) |
7.35 |
1.19 |
9.32 |
| 22:0 |
0.47 |
0.27 |
0.04 |
| 22:1(n-9) |
1.52 |
0.12 |
0.10 |
| 22:2(n-6) |
0.78 |
0.36 |
0.12 |
| 22:4(n-6) |
0.08 |
0.01 |
0.01 |
| 22:5(n-3) |
0.11 |
- |
- |
| 22:6(n-3) |
3.25 |
- |
- |
| %(n-3) |
20.41 |
13.44 |
29.68 |
| % Saturates |
23.56 |
22.13 |
22.54 |
Top of page
CRUSTACEAN TISSUE SUSPENSION-1
A novel and inexpensive feeding system has been used for the mass rearing of penaeid
shrimp larvae in India. The system is based on the exclusive use of a crustacean tissue
suspension as a feed for all larval and early post-larval stages. It was developed out of
the need to have an inexpensive feeding strategy which could be readily adopted by the
owner-operator or rural farmer with limited resources. Its use has for the most part been
restricted to the poorer countries where shrimp hatcheries lack highly trained labor,
sophisticated live food production systems, and high capital investment for expensive
procurement such as Artemia cysts. The feeding of tissue suspension consists of the
following routine: The larval population is estimated by sampling every day so that a
percent of biomass calculation for tissue suspension can be made per larval stage. If a
tank contains 350,000 Z1 larvae, their feed requirements per day are 175 grams (See Fig
8.). About 200 grams of raw material is taken out of the freezer, thawed in seawater and
blended with sea water in an electric blender. It is then sieved through a 250 um screen
and the material which passes is then boiled for about 10 minutes. This allows the blended
tissue to solidify and the liquid to separate. After cooling, the entire contents are
poured into a fine muslin cloth, allowing the clear liquid to filter through. The solid
matter in the cloth is firmly squeezed to remove as much liquid as possible and then
blended with seawater into a fine suspension. This is passed through a 50 um screen, and
the volume made up to 600 ml for storage in a refrigerator to be dispersed at 5 hour
intervals to the tank.
Fig 8. Fed ration, feed particle
size and feeding procedure for rearing Penaeid shrimp larvae.
| Larval
stage |
Feed
raw material for 100,000 larvae per day (g.) |
Particle
size of feed suspension (microns) |
Suspension
dilution |
Suspension
ration for 100,000 larvae
| per
day (cc) |
per
feed (cc) |
|
| Z1 |
50 |
below 50 |
3
times |
|
| ZII |
70 |
below 50 |
the
bulk |
|
| ZIII |
90 |
below 150 |
of
raw |
|
| M1 |
110 |
below 250 |
material |
|
| MII |
140 |
below 300 |
|
|
| MIII |
170 |
below 400 |
|
|
| PLI |
200 |
below 500 |
|
|
Top of page
The crustacean species most commonly used for tissue suspension preparation are Metapenaeus
afinis, M. dobsoni, Parapenaeopsis stylifera, Acetes indicus, Nematopalaemon tenipes,
Mesopodopis sp. (Mysids) and the stomatopod Oratosquilla nepa. These shrimp
have a very seasonal commercial value in the countries where they are found. These same
feeder species were evaluated for performance nine penaeid species: P.monodon, P.
merguiensis, P. indicus, P. semisulcatus, Metapenaeus affinis, M. brevicornis, M. dobsoni,
and Parapenaeus stylifera. Mean survival of 43.8% from N6 to PL1 was obtained
for P. indicus, 25.3% for P.monodon, 72.0% for P. semisulcatus, 32.9%
for M. monoceros 62.5% for M. dobsoni, and 30.8% for P. stylifera.
However, although the culturists claim that the shrimp larvae were fed exclusively on a
non-living diet, the fact that algal diatom blooms occurred in the tanks indicates the
presence of a live food organism. Some tanks in their experiments were dumped due to
"excessive algal blooms" meaning perhaps overfeeding and deteriorated water
quality. Even without a complete interpretation of the effects of diatoms in the tanks on
tissue suspension feeding, the results were indeed very encouraging. Later experiments
carried out by FAO investigators using more controlled systems compared various feeding
options and found the survival of P.monodon as follows:
1. Dry Acetes feeding option 46.7%
2. Frozen Acetes option 29.4%
3. Cultured live food 24.7%
4. Fertilizers/dry Acetes 16.6%
5. Fertilizers/live food 16.0%
6. Fertilizer/frozen Acetes 16.0%
Top of page
A major difference in this trial as opposed to earlier commercial runs in India is that
the tissue was not boiled prior to being fed, and a dried tissue suspension was evaluated
which obtained a significantly higher survival than other feed strategies. This might
indicate some water quality problems affecting larval survival from feeding fresh material
to the shrimp larvae, or some nutrient leaching caused by freezing the tissue prior to
preparation. None the less, the system of larval rearing with crustacean tissue suspension
as the exclusive feed has been demonstrated commercially feasible. If the system works in
one place it should work in others and with other penaeid species. As a replacement for Artemia
only, instead of for all early stage feeds, crustacean tissue suspensions may work very
well for the culture of P. vannamei. Capture of suspended particles should be
greater for Z3 larvae stages and larger, and assist in the maintenance of water quality.
In addition, retaining the use of high quality algae in the larval tanks along with the
crustacean tissue suspension may provide a total or partial replacement of Artemia.
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SUMMARY
Reviewing our live feeds alternatives (rotifers, Artemia nauplii, and nematodes)
we find two common denominators. One, there is a lack of complete experimental application
with these feeds in the culture of larval penaeid shrimp, and two, there is insufficient
economic breakdown of commercial production costs for these alternatives. Let's examine
each possibility from an economic point of view.
Top of page
Rotifers:
Rotifers are too small to be of much use after M2 larvae stages. Therefore, they might
be able to replace a portion of Artemia usage between Z2 and M3 (assuming Artemia
is fed at Z2 which it is usually not). Even at maximum feeding densities, rotifers do not
have the energy of Artemia nauplii fed in equal proportions. Enriched rotifers
would probably offset this and perhaps even surpass non-enriched Artemia nauplii,
but this increases our cost of production. The Oceanic Institute manages fourteen 1,200
liter B. plicatilus tanks in batch system for fish larvae culture. Using a mixture
of Baker's yeast and Tetraselmis chuii, their estimated cost of production was
US$0.65/million rotifers produced. This is almost an identical rotifer production cost to
the IFREMER sea bass hatchery in Brest, France. The only other available rotifer production
costs are from other research institutes and are substantially higher. Commercial
hatcheries should be able to reduce these costs dramatically since research scientists are
far better paid than third world workers. For sake of example let's project a cost of half
this of US$0.32/million rotifers. To feed a 40 MT larvae tank stocked at 120 shrimp
larvae/liter at 250 rotifers/larvae/day we need to produce 1.2 x109 rotifers per tank per
day. The cost of this at US$0.32/million would be US$384.00 per tank per day. For 5 days
feeding from Z2-M2 this comes to US$1,920.00. Feeding Artemia to this same 40 MT
tank between 3 and 6 nauplii/ml/day from Z3-M2 would require 7.2 x 108 Artemia
nauplii. At a standard hatch of 2.0 x 105 nauplii/gram cyst we would need 3.6 x 103 grams
of cysts, or 3.6 kilos of Artemia. To economically equate to the cost of feeding
rotifers, the cost of the Artemia would have to be US$242.00 per pound. Obviously,
there is a lot of room to play with this scenario. Using a cost of US$25.00 per lb for Artemia
we can calculate that the equivalent cost for producing the required amount of rotifers
has to be around US$0.033 per million. Even with a potential reduction in the amount of
rotifers fed through enrichment practices to increase the energy levels, this cost
difference is very hard to overcome.
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Artemia nauplii:
On paper, the logistics of producing Artemia nauplii look workable if there is a
reasonable cost factor for the algae which must be fed to maintain high productivity and
nauplii quality. Assume for the moment, that the cost of Artemia cysts was
US$25.00/lb. Also assume we could produce one half a pound per day of cyst equivalents in
live nauplii from biomass per m2. Therefore, we have to produce 50 x 106 nauplii/day/m2
for US$12.50/day. But we don't start to get production from our adults until day 7 (21
days from hatch) after stocking in the nauplii production tank. In fact, the peak
reproduction will not occur until day 21-35, so we must extrapolate the cost per day over
an extra week period where we have too little production to utilize. Our productive life
for adult Artemia can be several months in the wild but our survivals in culture
will go below cost-effectiveness by day 35+. Let's assume we can produce 5.0 x 107
nauplii/day from days 21-35, survivals and all included. We would have produced 7.0 x 108
nauplii from our 14 day "productive time" total run or about 7.0 pounds Artemia
cysts or about US$175.00. We need to feed a concentration of 5,000 adult Artemia/liter
or 5.0 x 106/m2 a total of 140 grams dry weight enriched yeast, rice bran, or similar
product, and algae per day. Let's say we fed 80% by-product and 20% algae. We then need
100 grams by-product enriched with 12 grams fish oil or equivalent, to give us 112 grams
feed per day or 80%. We then need 28 grams dry weight algae or roughly 500 liters per day
at a cell density of 1.0 x 106 cpm. For a complete production run of 21 days we would have
to feed a 1.0m2 nauplii production tank 10.5 MT of live algae, 2.1 kilos by-product and
252 grams of fish oil, plus operation expenses. It would appear that the algae cost alone
would surpass the breakeven point for Artemia cysts of US$175.00. Remember, too,
that we would need roughly 2.3 x 108 Artemia nauplii per day average (maximum 4.0 x
108) for our 40 MT shrimp larvae tank. This means we would require about 8 m3 of Artemia
nauplii production tanks per 40 MT shrimp larvae tank to replace Artemia cysts
during our maximum demand. This may not be as conservative as some hatcheries operate but
the scope of an Artemia nauplii production facility is similar to that of rotifers,
in that it requires a fairly large infrastructure to start with to even begin to get these
costs in line.
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Nematodes:
An economic analysis of feeding media enriched nematodes to Z2-M3 stage shrimp larvae,
begins with the assumption that we need to feed 100 nematodes per larvae/day. To feed our
40 MT tank stocked at 125 shrimp larvae/liter we need to produce 5.0x108 nematodes per
day. Experiments with fish-oil enriched wheat flower showed a somewhat low productivity of
14,000 nematodes per cm2 culture area per week, or about 7,000 nematodes every 3.5 days.
We can estimate conservatively that we would need three out-of-synchrony cultures of one
cm2 each with one extra culture incubating to produce 7.0 x 103 nematodes/day. (4.0 cm2
nematode culture = 7.0 x 103 nematodes/day). To feed our 5.0 x 108 nematodes daily would
require 2.8 x 105 cm2 media culture area, or approximately 2.8 m2. The cost of producing
these nematodes in minimal. Masa harina costs about US$0.20 a kilo and we need 5 kilo/m2
plus 6 liters cod liver oil at US$4.00/liter, plus 1/2 kilo Baker's yeast at US$2.00/kg.
Therefore, we need about US$26.00/m2 x 2.8m2 nematode culture per 40 MT tank = US$72.80.
But the nematode culture will last 3-4 weeks for this cost or enough time to supply 4-6
larvae culture tanks. Artemia feeding between Z3 and M3 stages will average 3-7
nauplii/ml or total of 5.0 kilos or 11 lbs of Artemia cysts. At our reference price
of US$25.00/lb Artemia cyst, this amounts to US$275.00 or about 3.8 times the cost
of nematodes if labor costs are about equal, without dividing the media cost of the
nematodes among the 4-6 larvae tanks it should be able to feed. This is a big savings, and
forces us to ask why enriched media nematodes have not gone into commercial shrimp
hatchery systems especially during the frequent periods of hyper-inflated Artemia
costs. One reason is that shrimp biologists are pretty much restricted to a small sphere
of influence. They tend to only know what their neighbor is doing, and if he is doing it
wrong, then chances are they are doing it wrong as well. On the other side, nematodes are
less buoyant than nauplii, and will die and decay in saltwater within 72 hours after
introduction unless eaten. Aeration and water exchange may have to be increased to support
the use of nematodes on a commercial level, and this is probably too much work for a great
number of existing hatcheries.
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Algae:
Outwardly, it would seen that the cheapest method of providing higher levels of EPA and
DHA for larval shrimp would be through the culture of those algal species rich in these
fatty acids. In general, the literature states the costs for live algae production for
aquaculture to be somewhere in the range of US$50.00 to $600.00/kg dry weight, with the
majority falling in the $200.00/kg dry weight. Several commercial facilities are selling
centrifuged algae paste for $80.00/kg, which would put the dry weight cost at closer to
$200.00/kg. The upper end of this cost range is to be found in facilities which use
artificial light to culture algae. Fluorescent tubes or other types of artificial lighting
can account for about 98% of the cost of culturing algae indoors. It is safe to say that
economics for the controlled culture of the high HUFA microalgae species, such as Thalassiosira
weisflogii, Isochrysis galbana, or Rhodomonas balteca, will fall in the
middle to upper spectrum of the surveyed production costs. A hatchery could afford these
types of algae production costs only if the amount of the algae being produced were
reduced to, say, smaller amounts for the critical larval stages, or to just the first or
second larval feeding of a culture. This downsizing would require the use of suitable dry
algae diets for a larger percentage of the larval requirements.
Crustacean tissue suspension:
This relatively simple technology is by far the cheapest Artemia substitute
available. However, one of its chief reasons for success in certain areas of the world is
the large populations of small, not commercially important, shrimp such as Metapenaeus
sp., etc.. Not many western hatcheries are located close to these types of
"trash" shrimp. Also, the effect on water quality in typically high density
Western style hatcheries remains undocumented. Less problems relating to water quality are
to expected from the use of dry tissue suspension as opposed to fresh or boiled tissue
suspension from either shrimp or squid. However, while the drying process will cause the
tissue suspension to behave more like a good microbound larval diet, the cost of the feed
will also reflect this similarity.
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RECOMMENDATIONS:
Our analysis of live feed alternatives for shrimp larvae culture has basically shown
reason why most of these alternative have never been put into common commercial reality.
Most remain in the research area of shrimp culture or in regions where there is a lack of
availability of commercial feeds at economical prices. The infrastructure for culturing
live feeds is perhaps the single most inhibitor of the development of these feeds. Most
hatcheries are built around using live algae and packaged artificial feeds. Building a new
"mini" hatchery for the purpose of culturing alternative live feeds is not
something most shrimp industries are willing to undertake. Especially since there is no
historical commercially demonstrated facilities to lower the risk factor and learning
curve. It is strongly felt that the use of the most economical dry diets (those containing
the highest DHA-EPA concentrations for dollar value) coupled with reduced Artemia
dependence is the best management strategy. Many hatcheries already realize the benefits
of using enriched Artemia to promote increased larval survival and vigor. It is a
simple extension to use ongrown Artemia of increasing age to decrease the amount of
Artemia fed to larval shrimp. The infrastructure to accomplish this is minimal, the
daily diets and available enrichments are available commercially, and the know-how for Artemia
feeding are commonly understood worldwide
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